Difference between revisions of "Cyclones"

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[[File:Cyclone_seperator.png|thumb|right|Cyclone seperator]]
Vertical-cyclone.jpg
[[File:Vertical-cyclone.jpg|thumb|right|Airflow diagram for Aerodyne cyclone in standard vertical position. Secondary air flow is injected to reduce wall abrasion.]]
 
 
'''Cyclonic separation''' is a method of removing particulates from an air, gas or liquid stream, without the use of filters, through vortex separation. Rotational effects and gravity  are used to separate mixtures of solids and fluids. The method can also  be used to separate fine droplets of liquid from a gaseous stream.
 
 
A high speed rotating (air)flow is established within a cylindrical or conical container called a cyclone.  Air flows in a helical pattern, beginning at the top (wide end) of the  cyclone and ending at the bottom (narrow) end before exiting the cyclone  in a straight stream through the center of the cyclone and out the top.  Larger (denser) particles in the rotating stream have too much inertia  to follow the tight curve of the stream, and strike the outside wall,  then falling to the bottom of the cyclone where they can be removed. In a  conical system, as the rotating flow moves towards the narrow end of  the cyclone, the rotational radius of the stream is reduced, thus  separating smaller and smaller particles. The cyclone geometry, together  with flow rate, defines the cut point  of the cyclone. This is the size of particle that will be removed from  the stream with a 50% efficiency. Particles larger than the cut point  will be removed with a greater efficiency, and smaller particles with a  lower efficiency.
Airflow diagram for Aerodyne cyclone in standard vertical position. Secondary air flow is injected to reduce wall abrasion. Airflow diagram for Aerodyne cyclone in horizontal position, an  alternate design. Secondary air flow is injected to reduce wall  abrasion, and to help move collected particulates to hopper for  extraction. 
 
 
An alternative cyclone design uses a secondary air flow within the  cyclone to keep the collected particles from striking the walls, to  protect them from abrasion. The primary air flow containing the  particulates enters from the bottom of the cyclone and is forced into  spiral rotation by stationary spinner vanes. The secondary air flow  enters from the top of the cyclone and moves downward toward the bottom,  intercepting the particulate from the primary air. The secondary air  flow also allows the collector to optionally be mounted horizontally,  because it pushes the particulate toward the collection area, and does  not rely solely on gravity to perform this function.
 
Large scale cyclones are used in sawmills to remove sawdust from extracted air. Cyclones are also used in oil refineries to separate oils and gases, and in the cement industry as components of kiln preheaters. Cyclones are increasingly used in the household, as the core technology in bagless types of portable vacuum cleaners and central vacuum cleaners. Cyclones are also used in industrial and professional kitchen ventilation for separating the grease from the exhaust air in extraction hoods.[1]  Smaller cyclones are used to separate airborne particles for analysis.  Some are small enough to be worn clipped to clothing, and are used to  separate respirable particles for later analysis.
 
Analogous devices for separating particles or solids from liquids are called hydrocyclones or hydroclones. These may be used to separate solid waste from water in wastewater and sewage treatment.
 
 
[[File:Horizontal-cyclone.jpg]]
 
Airflow diagram for Aerodyne cyclone in  horizontal position, an  alternate design. Secondary air flow is  injected to reduce wall  abrasion, and to help move collected  particulates to hopper for  extraction.

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