Absolute Encoders

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Absolute Encoder maintains position information when power is removed from the system. The position of the encoder is available immediately on applying power. The relationship between the encoder value and the physical position of the controlled machinery is set at assembly; the system does not need to return to a calibration point to maintain position accuracy. An "incremental" encoder accurately records changes in position, but does not power up with a fixed relation between encoder state and physical position. Devices controlled by incremental encoders may have to "go home" to a fixed reference point to initialize the position measurement. A multi-turn absolute rotary encoder includes additional code wheels and gears. A high-resolution wheel measures the fractional rotation, and lower-resolution geared code wheels record the number of whole revolutions of the shaft.[2] An absolute encoder has multiple code rings with various binary weightings which provide a data word representing the absolute position of the encoder within one revolution. This type of encoder is often referred to as a parallel absolute encoder.[3]


Encoder technologies

Encoders may be implemented using a variety of technologies:

  • Conductive tracks. A series of copper pads etched onto a PCB is used to encode the information. Contact brushes sense the conductive areas. This form of encoder is now rarely seen except in digital multimeters.
  • Optical. This uses a light shining onto a photodiode through slits in a metal or glass disc. Reflective versions also exist. This is one of the most common technologies.
  • Magnetic. Strips of magnetised material are placed on the rotating disc and are sensed by a Hall-effect sensor or magnetoresistive sensor. Hall effect sensors are also used to sense gear teeth directly, without the need for a separate encoder disc.