CFD Software
CFD Software or Computational Fluid Dynamic is a branch of fluid mechanics that uses numerical methods and algorithms to solve and analyze problems that involve fluid flows. Computers are used to perform the calculations required to simulate the interaction of liquids and gases with surfaces defined by boundary conditions. With high-speed supercomputers, better solutions can be achieved. Ongoing research yields software that improves the accuracy and speed of complex simulation scenarios such as transonic or turbulent flows. Initial validation of such software is performed using a wind tunnel with the final validation coming in full-scale testing, e.g. flight tests.
Background and history
The fundamental basis of almost all CFD problems are the Navier–Stokes equations, which define any single-phase fluid flow. These equations can be simplified by removing terms describing viscosity to yield the Euler equations. Further simplification, by removing terms describing vorticity yields the full potential equations. Finally, these equations can be linearized to yield the linearized potential equations. Historically, methods were first developed to solve the Linearized Potential equations. Two-dimensional methods, using conformal transformations of the flow about a cylinder to the flow about an airfoil were developed in the 1930s.The computer power available paced development of three-dimensional methods. The first paper on a practical three-dimensional method to solve the linearized potential equations was published by John Hess and A.M.O. Smith of Douglas Aircraft in 1967.
This method discretized the surface of the geometry with panels, giving rise to this class of programs being called Panel Methods. Their method itself was simplified, in that it did not include lifting flows and hence was mainly applied to ship hulls and aircraft fuselages. The first lifting Panel Code (A230) was described in a paper written by Paul Rubbert and Gary Saaris of Boeing Aircraft in 1968. In time, more advanced three-dimensional Panel Codes were developed at Boeing (PANAIR, A502), Lockheed (Quadpan), Douglas (HESS), McDonnell Aircraft (MACAERO), NASA (PMARC) and Analytical Methods (WBAERO, USAERO and VSAERO). Some (PANAIR, HESS and MACAERO) were higher order codes, using higher order distributions of surface singularities, while others (Quadpan, PMARC, USAERO and VSAERO) used single singularities on each surface panel. The advantage of the lower order codes was that they ran much faster on the computers of the time. Today, VSAERO has grown to be a multi-order code and is the most widely used program of this class. It has been used in the development of many submarines, surface ships, automobiles, helicopters , aircraft, and more recently wind turbines. Its sister code, USAERO is an unsteady panel method that has also been used for modeling such things as high speed trains and racing yachts. The NASA PMARC code from an early version of VSAERO and a derivative of PMARC, named CMARC, is also commercially available. In the two-dimensional realm, a number of Panel Codes have been developed for airfoil analysis and design. The codes typically have a boundary layer analysis included, so that viscous effects can be modeled. Professor Richard Eppler of the University of Stuttgart developed the PROFIL code, partly with NASA funding, which became available in the early 1980s.
This was soon followed by MIT Professor Mark Drela's XFOIL code. Both PROFIL and XFOIL incorporate two-dimensional panel codes, with coupled boundary layer codes for airfoil analysis work. PROFIL uses a conformal transformation method for inverse airfoil design, while XFOIL has both a conformal transformation and an inverse panel method for airfoil design. Both codes are used. An intermediate step between Panel Codes and Full Potential codes were codes that used the Transonic Small Disturbance equations. In particular, the three-dimensional WIBCO code, developed by Charlie Boppe of Grumman Aircraft in the early 1980s has seen heavy use. Developers turned to Full Potential codes, as panel methods could not calculate the non-linear flow present at transonic speeds. The first description of a means of using the Full Potential equations was published by Earll Murman and Julian Cole of Boeing in 1970. Frances Bauer, Paul Garabedian and David Korn of the Courant Institute at New York University (NYU) wrote a series of two-dimensional Full Potential airfoil codes that were widely used, the most important being named Program H. A further growth of Program H was developed by Bob Melnik and his group at Grumman Aerospace as Grumfoil. Antony Jameson, originally at Grumman Aircraft and the Courant Institute of NYU, worked with David Caughey to develop the important three-dimensional Full Potential code FLO22 in 1975. Many Full Potential codes emerged after this, culminating in Boeing's Tranair (A633) code, which still sees heavy use. The next step was the Euler equations, which promised to provide more accurate solutions of transonic flows. The methodology used by Jameson in his three-dimensional FLO57 code (1981) was used by others to produce such programs as Lockheed's TEAM program and IAI/Analytical Methods' MGAERO program. MGAERO is unique in being a structured cartesian coordinate system|cartesian mesh code, while most other such codes use structured body-fitted grids (with the exception of NASA's highly successful CART3D code, Lockheed's SPLITFLOW code and Georgia Tech's NASCART-GT).
Antony Jameson also developed the three-dimensional AIRPLANE code (1985) which made use of unstructured tetrahedral grids. In the two-dimensional realm, Mark Drela and Michael Giles, then graduate students at MIT, developed the ISES Euler program (actually a suite of programs) for airfoil design and analysis. This code first became available in 1986 and has been further developed to design, analyze and optimize single or multi-element airfoils, as the MSES program. MSES sees wide use throughout the world. A derivative of MSES, for the design and analysis of airfoils in a cascade, is MISES, developed by Harold "Guppy" Youngren while he was a graduate student at MIT. The Navier–Stokes equations were the ultimate target of developers. Two-dimensional codes, such as NASA Ames' ARC2D code first emerged. A number of three-dimensional codes were developed OVERFLOW, CFL3D are three successful NASA contributions), leading to numerous commercial packages.
Methodology
In all of these approaches the same basic procedure is followed.
- preprocessing
- The geometry (physical bounds) of the problem is defined.
- The volume occupied by the fluid is divided into discrete cells (the mesh). The mesh may be uniform or non uniform.
- The physical modeling is defined
- Boundary conditions are defined. This involves specifying the fluid behaviour and properties at the boundaries of the problem. For transient problems, the initial conditions are also defined.
- The computer simulation is started and the equations are solved iteratively as a steady-state or transient.
- Finally a postprocessor is used for the analysis and visualization of the resulting solution.
Discretization methods
The stability of the chosen discretization is generally established numerically rather than analytically as with simple linear problems. Special care must also be taken to ensure that the discretization handles discontinuous solutions gracefully. The Euler equations and Navier–Stokes equations both admit shocks, and contact surfaces. Some of the discretization methods being used are:
Finite volume method
The finite volume method (FVM) is a common approach used in CFD codes. The governing equations are solved over discrete control volumes. Finite volume methods recast the governing partial differential equations (typically the Navier-Stokes equations) in a conservative form, and then discretize the new equation. This guarantees the conservation of fluxes through a particular control volume.
Finite element method
The finite element method (FEM) is used in structural analysis of solids, but is also applicable to fluids. However, the FEM formulation requires special care to ensure a conservative solution. The FEM formulation has been adapted for use with fluid dynamics governing equations. Although FEM must be carefully formulated to be conservative, it is much more stable than the finite volume approach. However, FEM can require more memory than FVM.
Finite difference method
The finite difference method (FDM) has historical importance and is simple to program. It is currently only used in few specialized codes. Modern finite difference codes make use of an embedded boundary for handling complex geometries, making these codes highly efficient and accurate. Other ways to handle geometries include use of overlapping grids, where the solution is interpolated across each grid.
Spectral element method
Spectral element method is a finite element type method. It requires the mathematical problem to be casted in a weak formulation. This is typically done by multiplying the differential equation by an arbitrary test function and integrating over the whole domain. Purely mathematically, the test functions are completely arbitrary - they belong to an infinitely dimensional function space. Clearly an infinitely dimensional function space cannot be represented on a discrete spectral element mesh. And this is where the spectral element discretization begins. The most crucial thing is the choice of interpolating and testing functions. In a standard, low order FEM in 2D, for quadrilateral elements the most typical choice is the bilinear test or interpolating function of the form v(x,y) = ax+by+cxy+d. In a spectral element method however, the interpolating and test functions are chosen to be polynomials of a very high order (typically e.g. of the 10th order in CFD applications). This guarantees the rapid convergence of the method. Furthermore, very efficient integration procedures must be used, since the number of integrations to be performed in a numerical codes is big. Thus, high order Gauss integration quadratures are employed, since they achieve the highest accuracy with the smallest number of computations to be carried out. At the time there are some academic CFD codes based on the spectral element method and some more are currently under development, since the new time-stepping schemes arrise in the scientific world.
Boundary element method
In the boundary element method, the boundary occupied by the fluid is divided into a surface mesh.
High-resolution discretization schemes
High-resolution schemes are used where shocks or discontinuities are present. Capturing sharp changes in the solution requires the use of second or higher-order numerical schemes that do not introduce spurious oscillations. This usually necessitates the application of flux limiters to ensure that the solution is total variation diminishing.
Turbulence models
In studying turbulent flows, the objective is to obtain a theory or a model that can yield quantities of interest, such as velocities. For turbulent flow, the range of length scales and complexity of phenomena make most approaches impossible. The primary approach in this case is to create numerical models to calculate the properties of interest. A selection of some commonly-used computational models for turbulent flows are presented in this section. The chief difficulty in modeling turbulent flows comes from the wide range of length and time scales associated with turbulent flow. As a result, turbulence models can be classified based on the range of these length and time scales that are modeled and the range of length and time scales that are resolved. The more turbulent scales that are resolved, the finer the resolution of the simulation, and therefore the higher the computational cost. If a majority or all of the turbulent scales are modeled, the computational cost is very low, but the tradeoff comes in the form of decreased accuracy. In addition to the wide range of length and time scales and the associated computational cost, the governing equations of fluid dynamics contain a non-linear convection term and a non-linear and non-local pressure gradient term. These nonlinear equations must be solved numerically with the appropriate boundary and initial conditions.
Reynolds-averaged Reynolds-averaged Navier-Stokes (RANS) equations are the oldest approach to turbulence modeling. An ensemble version of the governing equations is solved, which introduces new apparent stresses known as Reynolds stresses. This adds a second order tensor of unknowns for which various models can provide different levels of closure. It is a common misconception that the RANS equations do not apply to flows with a time-varying mean flow because these equations are 'time-averaged'. In fact, statistically unsteady (or non-stationary) flows can equally be treated. This is sometimes referred to as URANS. There is nothing inherent in Reynolds averaging to preclude this, but the turbulence models used to close the equations are valid only as long as the time over which these changes in the mean occur is large compared to the time scales of the turbulent motion containing most of the energy. RANS models can be divided into two broad approaches: ; Boussinesq hypothesis: This method involves using an algebraic equation for the Reynolds stresses which include determining the turbulent viscosity, and depending on the level of sophistication of the model, solving transport equations for determining the turbulent kinetic energy and dissipation. Models include k-ε Spalding),Mixing Length Model (Prandtl),The models available in this approach are often referred to by the number of transport equations associated with the method. For example, the Mixing Length model is a "Zero Equation" model because no transport equations are solved; the k-(epsilon) is a "Two Equation" model because two transport equations (one for k and one for epsilon are solved. ; Reynolds stress model (RSM): This approach attempts to actually solve transport equations for the Reynolds stresses. This means introduction of several transport equations for all the Reynolds stresses and hence this approach is much more costly in CPU effort.
Large eddy simulation
Large eddy simulation Large eddy simulation (LES) is a technique in which the smallest scales of the flow are removed through a filtering operation, and their effect modeled using subgrid scale models. This allows the largest and most important scales of the turbulence to be resolved, while greatly reducing the computational cost incurred by the smallest scales. This method requires greater computational resources than RANS methods, but is far cheaper than DNS.
Detached eddy simulation
Detached eddy simulations (DES) is a modification of a RANS model in which the model switches to a subgrid scale formulation in regions fine enough for LES calculations. Regions near solid boundaries and where the turbulent length scale is less than the maximum grid dimension are assigned the RANS mode of solution. As the turbulent length scale exceeds the grid dimension, the regions are solved using the LES mode. Therefore the grid resolution for DES is not as demanding as pure LES, thereby considerably cutting down the cost of the computation. Though DES was initially formulated for the Spalart-Allmaras model (Spalart et al., 1997), it can be implemented with other RANS models (Strelets, 2001), by appropriately modifying the length scale which is explicitly or implicitly involved in the RANS model. So while Spalart-Allmaras model based DES acts as LES with a wall model, DES based on other models (like two equation models) behave as a hybrid RANS-LES model. Grid generation is more complicated than for a simple RANS or LES case due to the RANS-LES switch. DES is a non-zonal approach and provides a single smooth velocity field across the RANS and the LES regions of the solutions.
Direct numerical simulation
Direct numerical simulation (DNS) resolves the entire range of turbulent length scales. This marginalizes the effect of models, but is extremely expensive. The computational cost is proportional to Re^3.DNS is intractable for flows with complex geometries or flow configurations.
Coherent vortex simulation
The coherent vortex simulation approach decomposes the turbulent flow field into a coherent part, consisting of organized vortical motion, and the incoherent part, which is the random background flow. This decomposition is done using wavelet filtering. The approach has much in common with LES, since it uses decomposition and resolves only the filtered portion, but different in that it does not use a linear, low-pass filter. Instead, the filtering operation is based on wavelets, and the filter can be adapted as the flow field evolves. Farge and Schneider tested the CVS method with two flow configurations and showed that the coherent portion of the flow exhibited the 5/3 energy spectrum exhibited by the total flow, and corresponded to coherent structures (vortex tubes), while the incoherent parts of the flow composed homogeneous background noise, which exhibited no organized structures. Goldstein and Oleg applied the CVS model to large eddy simulation, but did not assume that the wavelet filter completely eliminated all coherent motions from the subfilter scales. By employing both LES and CVS filtering, they showed that the SFS dissipation was dominated by the SFS flow field's coherent portion.
PDF methods
Probability density function (PDF) methods for turbulence, first introduced by Thomas S. Lundgren, are based on tracking the one-point PDF of the velocity,This approach is analogous to the kinetic theory of gases, in which the macroscopic properties of a gas are described by a large number of particles. PDF methods are unique in that they can be applied in the framework of a number of different turbulence models; the main differences occur in the form of the PDF transport equation. For example, in the context of large eddy simulation, the PDF becomes the filtered PDF. PDF methods can also be used to describe chemical reactions, and are particularly useful for simulating chemically reacting flows because the chemical source term is closed and does not require a model. The PDF is commonly tracked by using Lagrangian particle methods; when combined with large eddy simulation, this leads to a Langevin equation for subfiler particle evolution.
Vortex method
The vortex method is a grid-free technique for the simulation of turbulent flows. It uses vortices as the computational elements, mimicking the physical structures in turbulence. Vortex methods were developed as a grid-free methodology that would not be limited by the fundamental smoothing effects associated with grid-based methods. To be practical, however, vortex methods require means for rapidly computing velocities from the vortex elements – in other words they require the solution to a particular form of the N-body problem (in which the motion of N objects is tied to their mutual influences). A breakthrough came in the late 1980s with the development of the fast multipole method (FMM), an algorithm by V. Rokhlin (Yale) and L. Greengard (Courant Institute). This breakthrough paved the way to practical computation of the velocities from the vortex elements and is the basis of successful algorithms. They are especially well-suited to simulating filamentary motion, such as wisps of smoke, in real-time simulations such as video games, because of the fine detail achieved using minimal computation. Software based on the vortex method offer a new means for solving tough fluid dynamics problems with minimal user intervention. All that is required is specification of problem geometry and setting of boundary and initial conditions. Among the significant advantages of this modern technology; It is practically grid-free, thus eliminating numerous iterations associated with RANS and LES.All problems are treated identically. No modeling or calibration inputs are required.Time-series simulations, which are crucial for correct analysis of acoustics, are possible.The small scale and large scale are accurately simulated at the same time.
Vorticity confinement method
The vorticity confinement (VC) method is an Eulerian technique used in the simulation of turbulent wakes. It uses a solitary-wave like approach to produce a stable solution with no numerical spreading. VC can capture the small scale features to within as few as 2 grid cells. Within these features, a nonlinear difference equation is solved as opposed to the finite difference equation. VC is similar to shock capturing methods, where conservation laws are satisfied, so that the essential integral quantities are accurately computed.
Two-phase flow
The modeling of two-phase flow is still under development. Different methods have been proposed. The Volume of fluid method has received a lot of attention lately, for problems that do not have dispersed particles, but the Level set method and front tracking are also valuable approaches. Most of these methods are either good in maintaining a sharp interface or at conserving mass. This is crucial since the evaluation of the density, viscosity and surface tension is based on the values averaged over the interface. Lagrangian multiphase models, which are used for dispersed media, are based on solving the Lagrangian equation of motion for the dispersed phase.