Difference between revisions of "Conveyor Belt Scales"

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[[File:Conveyor scales.jpg|thumb|right|Conveyor Scales]]
'''Conveyor  Scale''' or belt weigher is a piece of industrial control equipment  used to gauge the mass or flow rate of material travelling over a  troughed conveyor belt of any length which is able to  adequately  contain the material being weighed. These are also known as  [[Belt  Scales]], dynamic scales, conveyor scales, and in-motion weighers.  Many  such [[Check Weighers]] or [[Feed Weighers]] are an active part of the  process flow control of the conveyor line.
 
A conveyor  scale replaces a short section of the support mechanism of the belt,  which might be one or more sets of idler rollers, or a short section of  channel or plate. This weighed support is mounted on load cells, either  pivoted, counterbalanced or not, or fully suspended. The mass measured  by the load cells is integrated with  the belt speed to compute the mass  of material moving on the belt,  after allowing for the mass of the  belt itself.  
 
Conveyor scales generally  include the  necessary electronics to perform this calculation, often in  the form of  a small industrialized microprocessor system. A conveyor scale is  normally mounted in a well supported straight  section of belt, with no  vertical or sideways curvature, and as close to  level as is  practicable. The weighed support must be aligned vertically  and  horizontally with the adjacent supports to avoid tensile forces in  the  belt skewing the measurement. Due the belt tension variation,  frequent  check calibration must be done.
Outputs from conveyor scales are typically:
* pulses at predefined increments of mass
* an analogue signal proportional to the flow rate
 
In  addition, some belt weigher controllers will offer features such  as  driving an output to stop the belt when a predefined mass of material  has been measured, or a range of alarms to indicate nil flow, belt  slippage and belt stoppage.Uses include mineral and aggregate  extraction, continuous mixing processes, control of variable rate  feeders, port handling and ship loading processes.

Revision as of 06:21, 17 June 2013


Conveyor Scales

Conveyor Scale or belt weigher is a piece of industrial control equipment used to gauge the mass or flow rate of material travelling over a troughed conveyor belt of any length which is able to adequately contain the material being weighed. These are also known as Belt Scales, dynamic scales, conveyor scales, and in-motion weighers. Many such Check Weighers or Feed Weighers are an active part of the process flow control of the conveyor line.

A conveyor scale replaces a short section of the support mechanism of the belt, which might be one or more sets of idler rollers, or a short section of channel or plate. This weighed support is mounted on load cells, either pivoted, counterbalanced or not, or fully suspended. The mass measured by the load cells is integrated with the belt speed to compute the mass of material moving on the belt, after allowing for the mass of the belt itself.

Conveyor scales generally include the necessary electronics to perform this calculation, often in the form of a small industrialized microprocessor system. A conveyor scale is normally mounted in a well supported straight section of belt, with no vertical or sideways curvature, and as close to level as is practicable. The weighed support must be aligned vertically and horizontally with the adjacent supports to avoid tensile forces in the belt skewing the measurement. Due the belt tension variation, frequent check calibration must be done. Outputs from conveyor scales are typically:

  • pulses at predefined increments of mass
  • an analogue signal proportional to the flow rate

In addition, some belt weigher controllers will offer features such as driving an output to stop the belt when a predefined mass of material has been measured, or a range of alarms to indicate nil flow, belt slippage and belt stoppage.Uses include mineral and aggregate extraction, continuous mixing processes, control of variable rate feeders, port handling and ship loading processes.