Difference between revisions of "Filter Centrifuges"

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[[File:Filter_Centrifuges_01.jpg|thumb|right|Filter Centrifuge]]
[[File:Filter_Centrifuges_01.jpg|thumb|right|Filter Centrifuge]]
[[File:Filter_Centrifuges_02.jpg|thumb|right|Filter Centrifuge]]
[[File:Filter_Centrifuges_02.jpg|thumb|right|Filter Centrifuge]]
There are a wide variety of '''Filter Centrifuges''' and each type is produced to satisfy one or more requirement of the solid-liquid separation market.
'''Filter Centrifuges''' separate liquids from solids by means of centrifugal forces.  




==Process Cycle==
==Process Cycle==
A typical process cycle for a batch filtering centrifuge comprises the following 7 steps :
A typical process cycle for a batch filtering centrifuge comprises the following 7 steps :
 
# '''Accelerate to feed speed''': The basket is accelerated to a speed suitable for feeding.
# '''Accelerate to feed speed''': The basket is accelerated to a speed suitable for feeding.
# '''Feeding''': The feed solid - liquid suspension is added to the basket via feed pipe.  
# '''Feeding''': The feed solid - liquid suspension is added to the basket via feed pipe.  
# '''Accelerate to spin speed''': Accelerate the basket to a high rpm to produce a high ‘G’ to drive the filtration process.
# '''Accelerate to spin speed''': Accelerate the basket to a high rpm to produce a high ‘G’ to drive the filtration process.
# '''Washing''': If required the filter cake is washed via wash pipe.  
# '''Washing''': If required the filter cake is washed via wash pipe.  
# '''Drying''': Continue spinning at high ‘G’ to dry the filter cake. The filtrate leaves via outlet.
# '''Drying''': Continue spinning at high ‘G’ to dry the filter cake. The filtrate leaves via outlet.
# '''Deceleration''': Slow the basket to a speed suitable for cake discharge.  
# '''Deceleration''': Slow the basket to a speed suitable for cake discharge.  
# '''Discharge''': Discharge the cake through the bottom of the basket using the plough mechanism.
# '''Discharge''': Discharge the cake through the bottom of the basket using the plough mechanism.



Latest revision as of 01:02, 27 November 2012

Filter Centrifuge
Filter Centrifuge

Filter Centrifuges separate liquids from solids by means of centrifugal forces.


Process Cycle

A typical process cycle for a batch filtering centrifuge comprises the following 7 steps :

  1. Accelerate to feed speed: The basket is accelerated to a speed suitable for feeding.
  2. Feeding: The feed solid - liquid suspension is added to the basket via feed pipe.
  3. Accelerate to spin speed: Accelerate the basket to a high rpm to produce a high ‘G’ to drive the filtration process.
  4. Washing: If required the filter cake is washed via wash pipe.
  5. Drying: Continue spinning at high ‘G’ to dry the filter cake. The filtrate leaves via outlet.
  6. Deceleration: Slow the basket to a speed suitable for cake discharge.
  7. Discharge: Discharge the cake through the bottom of the basket using the plough mechanism.


Physical limitations of filtering centrifuges

When discussing scale-up it is worth mentioning the main factors which limit the size of filtering centrifuges. At the small end of the scale these are practical considerations such as physical access to the basket and the economic cost per unit of throughput. For centrifuges with automatic feeding, washing and cake discharge there is a minimum basket diameter below which there is insufficient room to fit the services and mechanisms required. Typically this basket diameter is around 800mm, which with a maximum allowable cake depth of perhaps 100mm gives an opening in the top of the basket of 600mm. Smaller manual or semi automatic centrifuges are available although these are not common in modern process plants.


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