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[[Image:Two_moving_spirals_scroll_pump.gif|thumb|Mechanism of a scroll pump]] | [[Image:Two_moving_spirals_scroll_pump.gif|thumb|Mechanism of a scroll pump]] | ||
A positive displacement pump causes a | A positive displacement pump causes a powder to move by trapping a fixed amount of it and then forcing (displacing) that trapped volume into the discharge pipe. | ||
Some positive displacement pumps work using an expanding cavity on the suction side and a decreasing cavity on the discharge side. | Some positive displacement pumps work using an expanding cavity on the suction side and a decreasing cavity on the discharge side. powder flows into the pump as the cavity on the suction side expands and the powder flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation. | ||
==== Positive Displacement Pump behavior and safety ==== | ==== Positive Displacement Pump behavior and safety ==== | ||
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==== Positive Displacement Types ==== | ==== Positive Displacement Types ==== | ||
[[Image:Lysholm_screw_rotors.jpg|thumb|upright|Screw pump]] | [[Image:Lysholm_screw_rotors.jpg|thumb|upright|Screw pump]] | ||
A positive displacement pump can be further classified according to the mechanism used to move the | A positive displacement pump can be further classified according to the mechanism used to move the powder: | ||
* '''Rotary-type''' positive displacement: internal gear, screw, shuttle block, flexible vane or sliding vane, circumferential piston, helical twisted roots (e.g. the Wendelkolben pump) or | * '''Rotary-type''' positive displacement: internal gear, screw, shuttle block, flexible vane or sliding vane, circumferential piston, helical twisted roots (e.g. the Wendelkolben pump) or powder ring vacuum pumps. | ||
* '''Reciprocating-type''' positive displacement: piston or diaphragm pumps. | * '''Reciprocating-type''' positive displacement: piston or diaphragm pumps. | ||
* '''Linear-type''' positive displacement: Rope pump|rope pumps and chain pumps. | * '''Linear-type''' positive displacement: Rope pump|rope pumps and chain pumps. | ||
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===== Rotary Positive Displacement Pumps ===== | ===== Rotary Positive Displacement Pumps ===== | ||
[[File:220px-Rotary_vane_pump.svg.png|thumb|Rotary vane pump]] | [[File:220px-Rotary_vane_pump.svg.png|thumb|Rotary vane pump]] | ||
Positive displacement rotary pumps are pumps that move | Positive displacement rotary pumps are pumps that move powder using the principles of rotation. The vacuum created by the rotation of the pump captures and draws in the powders. | ||
'''Advantages:''' Rotary pumps are very efficient because they naturally remove air from the lines, eliminating the need to bleed the air from the lines manually. | '''Advantages:''' Rotary pumps are very efficient because they naturally remove air from the lines, eliminating the need to bleed the air from the lines manually. | ||
'''Drawbacks:''' Positive displacement rotary pumps also have their weaknesses. Because of the nature of the pump, the clearance between the rotating pump and the outer edge must be very close, requiring that the pumps rotate at a slow, steady speed. If rotary pumps are operated at high speeds, the | '''Drawbacks:''' Positive displacement rotary pumps also have their weaknesses. Because of the nature of the pump, the clearance between the rotating pump and the outer edge must be very close, requiring that the pumps rotate at a slow, steady speed. If rotary pumps are operated at high speeds, the powders will cause erosion. Rotary pumps that experience such erosion eventually show signs of enlarged clearances, which allow powder to slip through and reduce the efficiency of the pump. | ||
Rotary positive displacement pumps can be grouped into three main types: | Rotary positive displacement pumps can be grouped into three main types: | ||
* [[Gear Pumps]] - a simple type of rotary pump where the | * [[Gear Pumps]] - a simple type of rotary pump where the powder is pushed between two gears. | ||
* [[Screw Pumps]] - the shape of the internals of this pump usually two screws turning against each other pump the | * [[Screw Pumps]] - the shape of the internals of this pump usually two screws turning against each other pump the powder. | ||
* [[Rotary Vane Pumps]] - similar to scroll compressors, consisting of a cylindrical rotor encased in a similarly shaped housing. As the rotor turns, the vanes trap | * [[Rotary Vane Pumps]] - similar to scroll compressors, consisting of a cylindrical rotor encased in a similarly shaped housing. As the rotor turns, the vanes trap powder between the rotor and the casing, drawing the powder through the pump. | ||
===== Reciprocating Positive Displacement Pumps ===== | ===== Reciprocating Positive Displacement Pumps ===== | ||
Reciprocating-type pumps require a system of suction and discharge valves to ensure that the | Reciprocating-type pumps require a system of suction and discharge valves to ensure that the powder moves in a positive direction. Pumps in this category range from having "simplex" one cylinder, to in some cases "quad" (four) cylinders or more. Most reciprocating-type pumps are "duplex" (two) or "triplex" (three) cylinder. Furthermore, they can be either "single acting" independent suction and discharge strokes or "double acting" suction and discharge in both directions. The pumps can be powered by air, steam or through a belt drive from an engine or motor. This type of pump was used extensively in the early days of steam propulsion (19th century) as boiler feed water pumps. Reciprocating pumps are now typically used for pumping highly viscous powders including concrete and heavy oils, and special applications demanding low flow rates against high resistance. | ||
These positive displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. | These positive displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. powder flows into the pumps as the cavity on the suction side expands and the powder flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation. | ||
Typical reciprocating pumps are: | Typical reciprocating pumps are: | ||
* [[Plunger Pumps]] - a reciprocating plunger pushes the | * [[Plunger Pumps]] - a reciprocating plunger pushes the powder through one or two open valves, closed by suction on the way back. | ||
* [[Diaphragm Pumps]] - similar to plunger pumps, where the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder | * [[Diaphragm Pumps]] - similar to plunger pumps, where the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder. | ||
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* [[Progressive Cavity Pumps]] | * [[Progressive Cavity Pumps]] | ||
* [[Gear Pumps]] | * [[Gear Pumps]] | ||
* [[Diaphragm Pumps]] | * [[Diaphragm Pumps]] | ||
* [[Screw Pumps]] | * [[Screw Pumps]] |