Difference between revisions of "Air Heaters"

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[[File:Air_heater2.jpg|thumb|right|Air heater]]
[[File:Air_heater2.jpg|thumb|right|Air heater]]


'''Air heaters''' work by radiating heat into the passing air/fluid.  Unfiltered air may contain dirt, grease and water which will reduce  heater life, especially for open coil air heaters. Important is an air  flow over the air heating element for some time even after the heater is  turned off. Use a time delay relay for this. If the temperature sensor  is far downstream from the air heating element, place an  over-temperature sensor close to the air heater itself. We recommend the  use of a flow switch in the airstream to avoid any overheating of the  system in case airflow is insufficient.


Air can be heated with open-coil heaters, tubular heaters, strip heaters and quartz heaters.  The choice of one over the other depends mainly on volume, pressure and  air velocity. To increase heater life, use a phase-angle fired or  zero-cross fired ( SCR ) power control.
Air can be heated with open-coil heaters, tubular heaters, strip heaters and quartz heaters.  The choice of one over the other depends mainly on volume, pressure and  air velocity. To increase heater life, use a phase-angle fired or  zero-cross fired ( SCR ) power control.


Air heaters work by radiating heat into the passing air/fluid.  Unfiltered air may contain dirt, grease and water which will reduce  heater life, especially for open coil air heaters. Important is an air  flow over the air heating element for some time even after the heater is  turned off. Use a time delay relay for this. If the temperature sensor  is far downstream from the air heating element, place an  over-temperature sensor close to the air heater itself. We recommend the  use of a flow switch in the airstream to avoid any overheating of the  system in case airflow is insufficient.
 
==Calculate==


To calculate the approximate power requirement in kW: multiply the  standard cubic feet per minute (scfm) by the temperature difference and  divide by 3000. [kW = (SCFM x Delta T)/3000](example: to heat 100 scfm  100 degF you'll need 3.3 kW)
To calculate the approximate power requirement in kW: multiply the  standard cubic feet per minute (scfm) by the temperature difference and  divide by 3000. [kW = (SCFM x Delta T)/3000](example: to heat 100 scfm  100 degF you'll need 3.3 kW)
==important factors to consider==
*temperature sensor for air heater
*temperature controller for air heater
*electrical power switching for air heater
==Heaters==
* [[Tubular Heaters]]
* [[Coil Heaters]]
* [[Strip Heaters]]
* [[Quartz Heaters]]
* [[Ceramic Heaters]]

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