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Hydraulic Bin Loading Systems (view source)
Revision as of 21:10, 7 September 2013
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[[Category: Loading and Unloading Equipment]]{{Knoppen}} | [[Category: Loading and Unloading Equipment]]{{Knoppen}} | ||
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[[File:Hydraulic Bin Loading System_1.jpg|thumb|200px|right|Hydraulic Bin Loading System]] | |||
'''Hydraulic Bin Loading Systems''' are the combining innovations in controls and hydraulics into a system of jacks that could communicate wirelessly, an engineering partnership enables the building of grain bins to take a giant step forward. | |||
==Features== | |||
* Loading at high rates up to maximum of 13500 TPH. | |||
* Quad bladed flow control gates for precession loading control. | |||
* Loading with +/- 0.5% of target load. | |||
* Loading with + 0.05% weighing accuracy. | |||
* Can be designed for materials like coal, iron ore, pellet, lignite, etc | |||
* Allow variation in particle size and density | |||
* Robust construction of equipments. | |||
* Very high operating speed is achieved by hydraulically operated system design. | |||
* Specially designed manifold makes the hydraulic circuit simple and maintenance free. | |||
* The control systems are based on suitable and custom specified hardware. | |||
==Mechanical System== | |||
===Slide Gates=== | |||
Hydraulically operated Double bladed/Quad bladed rolling slide gate assures quick response and reaction to control signals for the most accurate, cut off target weight, assuring consistent batches, wagon after wagon. | |||
===Loading Chute=== | |||
Merit offers the Rollaway cum telescopic or swing chute to load different types of wagons and materials. We select the loading chute according to the application and requirement. | |||
==Hydraulic System== | |||
Complete operation is powered through a high capacity power pack coupled with sophisticated hydraulic circuitry, makes the system speedy and accurate. Provision of failsafe condition is designed protect the system in case of power failure. This will eliminate material spillage over track and in turn prevent derailment. | |||
==Electronic System== | |||
PLC control coupled with SCADA system is used to control the entire loading system is designed by merit. Batch weighing system is the utilization of a weigh bin to precisely measure the amount of material transferred in to the weigh bin via a precision weighment. The system provides a complete printed record including car number, tare weight, net weight, time and date of loading and additional information if any. | |||
==Videos== | |||
<youtube>L9VHPzneeGI</youtube> | |||