Difference between revisions of "Roller Crushers"

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[[Category:Particle Size Reduction]]{{Knoppen}}   
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[[File:Roll_CrusherGIF.gif |thumb|right| Principle of the Roll Crusher]]
[[File:Roll_CrusherGIF.gif |thumb|right| Principle of the Roll Crusher]]
 
'''Roller Crushers''' are compression type [[crushers]], and were once widely used in  mining.  They have, within the last 10 or so years, fallen into dis-favor among mining and processing companies. The probable reason is  because the large mines require very large crushed product output with  minimal cost, makes the roll crusher uncompetitive.  The roll crushers  are not as productive as cone crushers, with respect to volume, and they do have a little higher maintenance associated with them. Roll crushers do, however, give a very close product size distribution, and  if the ore is not too abrasive, they do not have high maintenance costs.  
The '''Roller crusher''' can be classified into double roller crusher and four roller crusher according to the roller quantity. The Roller Crusher bears the features of stable operation, easy maintenance, low cost, output size adjustable. The Roller Crusher can be used in the processing of fragile materials in cement,metallurgy, chemical, power generation, coal industries.
 




==Working Principle==
==Working Principle==
Through the feed opening, the raw materials fall to between the two rollers,after crushed, the final products drop naturally. When there are unbreakable materials or the material is too hard, the roller will concede automatically under the effects of spring and hydraulic pressure, which will widen the clearance between the rollers and make the hard or unbreakable so as to avoid damaging the machine. The clearance between the two rollers can be adjusted to change the sizes of final products.
Through the feed opening, the raw materials fall to between the two rollers,after crushed, the final products drop naturally. When there are unbreakable materials or the material is too hard, the roller will concede automatically under the effects of spring and hydraulic pressure, which will widen the clearance between the rollers and make the hard or unbreakable so as to avoid damaging the machine. The clearance between the two rollers can be adjusted to change the sizes of final products.




==Features==
==Features==
*up to a minimum particle size of 2mm
*up to a minimum particle size of 2mm
*Reduction ration 4:1
*maximum reduction ratio of 4:1
*produces very little dust or fines
*stable operation




==Video==
==Video==
<youtube>5OMwiX8nw4s</youtube>
<youtube>5OMwiX8nw4s</youtube>

Latest revision as of 23:51, 17 February 2013

Principle of the Roll Crusher

Roller Crushers are compression type crushers, and were once widely used in mining. They have, within the last 10 or so years, fallen into dis-favor among mining and processing companies. The probable reason is because the large mines require very large crushed product output with minimal cost, makes the roll crusher uncompetitive. The roll crushers are not as productive as cone crushers, with respect to volume, and they do have a little higher maintenance associated with them. Roll crushers do, however, give a very close product size distribution, and if the ore is not too abrasive, they do not have high maintenance costs.


Working Principle

Through the feed opening, the raw materials fall to between the two rollers,after crushed, the final products drop naturally. When there are unbreakable materials or the material is too hard, the roller will concede automatically under the effects of spring and hydraulic pressure, which will widen the clearance between the rollers and make the hard or unbreakable so as to avoid damaging the machine. The clearance between the two rollers can be adjusted to change the sizes of final products.


Features

  • up to a minimum particle size of 2mm
  • maximum reduction ratio of 4:1
  • produces very little dust or fines
  • stable operation


Video